smart behind

Not a particularly staggering piece of news but here we go...

I was counting the engines1 in the smart roadster on Saturday in a pretence to spray some protective grease over the rear chassis when I noticed a missing bolt in the lower exhaust bracket. Not a huge problem, get another bolt, shove it in and job done. However, when the holes failed to line up it occurred to me that it may have been AWOL for sometime. This was borne out by the fact that both mating surfaces were highly polished and worn.

A "friend of mine"2 has access to the Merc. Workshop Manual. It said "before tightening everything up, make sure that all the bolts are in place". That's easy for you to say Mr Benz - when you're lying on your back and require arms and hands like a demented octopus it ain't that simple.

It also required loosening the turbo outlet-to-silencer clamp. And then it dawned on me - the exhaust was hanging on by virtue of the strength of the turbo and the top silencer bracket. How long would it have been before the engine fell out?

Interestingly enough, with a replacement bolt in place that boom at 4,500 rpm has miraculously disappeared...


1one
2No, really.

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